Flux Cored Arc Welding With Ceramic Backing Tape A backing (strip) is a piece of metal that is placed on the backside of a weld joint to prevent the molten metal from dripping through the open root (burn through). Cordierite welding ceramic liner with thermal conductivity. I've been in contact with about all of the suppliers on the first two and a half pages of results, none of them had something similar as what I want in . not have any or have only a slight amount of slag, such as solid wire, metal cored wire or basic flux-cored wire. In today's episo. Ceramic Weld Backing - Welders & Welding Equipment - MSC ... - Weld one side only. Some techniques on welding using ceramic . PDF CERAMIC BACKING BAR - Wholesale Welding Supplies No Back CHIPPING, No Back GRINDING or Gouging, No PURGING required. Weld back up tape consists various profiles of Non Porous CERAMIC tiles for butt welding, Fillet welding etc. Gullco International is a world-renowned manufacturer of automatic welding machines, cutting automation, welding products and accessories. Products - WKwelding Material provides resistance to moisture. by Stewart. welding using ceramic backing / tape - Welding Tips and Tricks Airgas Part #:ESA693000226. Google 'ceramic welding backing,' there are a bunch of suppliers and manufacturers. Find Ceramic Backing Welding from China Manufacturer, Manufactory, Factory and Supplier - Ruhui Ceramic Welding Backing Co., Ltd. on ECVV.com Ceramic tile backing has been designed to meet the requirements of the slag processes submerged arc welding (SAW), flux cored GMAW, and MMA welding, The profile shape of backing ceramic strip helps in formation of weld shape and desired penetration is achieved. China Ceramic Waterproof Backing for One-Side Welding, Find details about China Ceramic Backing, Welding Backup from Ceramic Waterproof Backing for One-Side Welding - Wuhan Tiangao Welding Co., Ltd. Package Price . Ceramic Backing - NST - Norsk Sveiseteknikk Our ceramic backing material strips enable welding to be carried out from one side with full penetration, and provide the following advantages: • Removes the need for welding from the reverse side • Helps reduce oxidation • Does not create hydrogen inclusion • Quick execution improves operation economy • Can be used with every weldable metal • 60 cm ceramic backing material on self . For example: It allows fully penetrating welds to be created from one side of the joint in a single pass, which is ideal if the area around the joint is tight or blocked. Back to Top. INDEPENDENT WHOLESALE WELDING SUPPLY Ph: 02 8834 2400 Fax: 02 8834 2498 Email: iwws@iwws.net Website: www.iwws.net CERAMIC BACKING BAR Round < 12 mm > With the strong bond adhesive backing, there is no need to waste more time and energy doing the same job as using the typical backings. 1. RESULTS are 100% RADIOGRAPHIC WELDING. It is manufactured according to DIN EN 60672-2. Download our complete SERVILATTES catalog including all our technical references, tables and diagrams. Cordierite ceramic liners for construction and shipbuilding models round 6 and round 20. Al2O3, SiO2, Fe2O3, TiO2). Cordierite ceramic liner with high pressure and high temperature resistance. White stud welding ceramic lining ring for high hardness Bridge. 2387 Sergio Osmeña Highway, San Andres, Sta. These are just a few examples of the 500 weld backing designs at Cerbaco. RE: Ceramic backing factories? Welding Chemicals Health & Safety Ceramic Backings . This moisture resistance helps increases the weather conditions for welding. Same sort of attention is required with back-gouging/grinding and welding, thus a savings in labor cost. Packaging &amp; Shipping Ceramic Welding Backing Strip Packing: The length of each ceramic welding backing tape is 600mm, 36Meters /carton. The ceramic can be "chipped off" like welding slag, whereas a steel backing requires a thermal removal process of some sort and likely profile grinding afterwards. Permanent backing is usually made from a base metal similar to that being welded and, as the name implies, becomes a permanent part of the joint because it is fused to the root of the weld and is not easy to remove.. Ceramic tile backing (see fig.1) has been designed to meet the requirements of the slag processes submerged arc welding (SAW), fluxcored GMAW, and MMA welding. Specification. ESAB® Refrac-T-Back™ 215R Weld Backing Material measuring 1 X 1 X 1/4 supports a full penetration weld by temporarily attached to the reverse side of a weld. Alumina ceramic nozzle 796F74 model accessories. Weld Backings. Best regards, Allan. Facebook; Youtube; Search - Deposit more weld metal. 2. 8110005012-Ceramic Backing - Cylinder Type Unit Price : /Piece. China Welding Ceramic Backing, Find details about China Ceramic Weld Backing Tapes, Ceramic Weld Backing from Welding Ceramic Backing - BEIJING ALAND WELDING CO., LTD. The SC-A2 ceramic welding backing strips is a CO2 gas shielded one-side welding backing. Ceramic backing material is a form of temporary weld backing. 2. Temporary backing / Removable backing: may be made from copper or a ceramic substance that do not become fused to the root and are easily removed when welding is finished. China Ceramic Welding Block Tg10402520d, Find details about China Ceramic Backing, Welding Backup from Ceramic Welding Block Tg10402520d - Wuhan Tiangao Welding Co., Ltd. If you do not plan on addressing the second side then steel backing is the only backing "Prequalified" by D1.1. Non-metallic ceramic material contains consistent composition that makes it alternative to steel or copper backing bars and also eliminates need for metallurgical mismatch. Impart x-ray quality back beads on the root pass. What Is Ceramic Backing in Welding? CERAMIC WELD BACKING KATBAK WELD BACKING AND CUSTOM CERAMIC BACKING FROM GULLCO Gullco Internationals KATBAK weld backing and custom ceramic backing products offer you x-ray quality back beads on root pass and a wider heat receptive pressure sensitive foil for improved adhesion. As an established single source solution provider to the welding industry since 1979, QWS Welding Supply Solutions provides the best and most reliable ceramic weld backing that even exceeds your expectations. Welding Ceramic Backing is suitable for Gas Metal Arc Welding (MIG), Gas Tungsten Arc Weld (TIG) and Sub-merged Arc Welding (SAW) of V-shape, X-shape, T-shape joints of metal structures in shipyard, off-shore building, heavy industries etc. Show Full Description Hide Full Description. What Is Ceramic Backing In Welding? Ceramic backing is typically used when the backing must be removed. Welding on ceramic backing creates a very good root quality, so that in contrast to the conventional method, the root remains part of the seam with a capping layer and the joint does not have to be ground out. Round backing tapes. CERAMIC WELD BACKING TAPE - KATBAK® WELDING AND CUTTING AUTOMATION. yxscgs@126.com 86--13921303041. The weld backing tapes are flexible, self adhesive aluminum foil with non metallic ceramic backing which does not require any magnetic clamp or fixture to be fixed in position . TFMA1 Ceramic Welding Backing is a CO2 gas shielded one-side welding backing. Price: $282.59. Easy Welding Ceramic™ is very efficient and easy to use. Katbak Ceramic Weld Backing 1G82-R . One of the main reasons why ceramic backing is popular as a welding material is the economic advantages it offers. Al2O3, SiO2, Fe2O3, TiO2). More. By using Weld back up strips, Welding COST is saved approx 50 to 60% whereas welding TIME is saved by 50%. Ceramic Welding Backing. kingnero (Mechanical) (OP) 20 Aug 21 05:41. Welding Backup, Ceramic Backing Company Overview Wuhan Tiangao welding Co., Ltd., established in 2001, is a high-tech enterprise specializing in the manufacturing of ceramic welding pads, submerged arc welding wires, fluxes and other welding materials. Especially our line of DTG are used in large quantities. The weld backing tapes are flexible, self adhesive aluminum foil with non metallic ceramic backing which does not require any magnetic clamp or fixture to be fixed in position . Backing is defined as material placed at the root of a weld joint for the purpose of supporting molten weld metal. In seismic applications (D1.8) the backing is removed and replaced with a reinforcing fillet weld. The ceramic can be "chipped off" like welding slag, whereas a steel backing requires a thermal removal process of some sort and likely profile grinding afterwards. Unit Price : /Piece. MSC# 62140280 ESAB (693000291) Backordered. Add to Cart. Komplek Infinia Park Blok B97 Jl. Shoulder backing tapes. Ceramic Welding benefits include: - X-ray quality back beads on root pass. 36 Packaging Feet per Box, 1 Inch Long, 45° Angle, FBF Ceramic Weld Backing 1 Inch Wide x 1/4 Inch Thick. The semicircular shaped recess of the backing is particularly suitable for MIG/MAG welding with welding consumables that do. This in return gives full control of the shape and penetration of . 40% & time approx 50%, developed first time in INDIA by technocrats & marketed by us. If you are welding vertical up, the angle of the electrode needs to be pointed downward! Joining two ceramics, or even connecting a ceramic to a metal, is a difficult and energy-consuming process because ceramics cannot be welded. Conventionally, copper has been used as the backing material in the shop and ceramic tiles for jobs on the field. IMPROVE WELD QUALITY AND REDUCE COST WITH KATBAK® CERAMIC WELD BACKING. Aluminum oxide ceramic nozzle 145-07 16mm orifice 54mm long. where G indicates the material. Fiback is flexible, heat resistant, and halogen and fluorocarbon-free, enabling it to be a complete solution for plate, sheet and pipe welding needs. Welding back up tapes & strips for one side welding. This product is currently out of stock and unavailable. Ceramic backings are usually used in industry segments that have an objective to keep a low-cost budget. Katbak Ceramic Weld Backing 1G83-FR . Sizes 1/4" (6.3 mm) to 2" (50.8 mm) more. Ceramic backings are made of sealed, high temperature resistant ceramic, from different mineral mixes (e.g. Ceramic backing CBW help and ensure the root pass that is doubtless a critical part in the welding process. Alumina ceramic nozzle 796F74 model accessories. RESULTS are 100% RADIOGRAPHIC WELDING. White stud welding ceramic lining ring for high hardness Bridge. Compare 16 . fig.1. September 27, 2021 by Newadmin Gas release gaps reduce porosity by preventing gas-entrapment. 3. aevald. Katbak Ceramic Weld Backing 1G80-R . Dense ceramic backing with a low moisture content works incredibly well on higher strength steels, especially if they are fine-grain. Weld one side only. The electrode needs to push the puddle deep in to the backing tape. Ceramic Backing | Auweld PRINT Ceramic Backing Features Thick aluminum adhesive backing contains no halogen and no chemical reactions occur during the process Excellent resistance to temperature surges Ceramic materials have the fine property of acid and alkali receptivity Single-side full penetration welding is the primary welding process in shipbuilding. SHIP BUILDING INFRASTRUCTURE. Thanks for thinking along. Ceramic backings are made of sealed, high temperature resistant ceramic, from different mineral mixes (e.g. When ceramic backing tape is used it allows for full joint preparation and outstanding weld quality. High-strength corrosion-resistant welded ceramic ring. SC-B4 trapezoidal 9mm ceramic weld backing tape /stripe Angled joints CO2 welding 60 degree Products Description: 1. This backing ceramic tape is suitable either for flux cored wire or solid wire. China leading provider of Ceramic Weld Backing and Ceramic Backing Strip, Yixing Shengchen Refractory Products Co., Ltd is Ceramic Backing Strip factory. Next：Ceramic welding backing SW-401 Company profile Henan signi Welding technology co., LTD was founded in 2000, is a domestic leading and wellknown enterprise in the welding and brazing market in China, who is engaged in the manufacture and distribution of welding consumables, located in Zhengzhou high & new technology industries development . Ceramic Weld Backing Tapes CERBACK is a ceramic backing material for welding, to get perfect penetration without material for welding, to get perfect penetration without cracks or hairline openings, saves welding cost approx. Same sort of attention is required with back-gouging/grinding and welding, thus a savings in labor cost. 2. Weld Backings. The strips are available in a range of configurations for differing applications and resulting weld bead shapes. Why backing strip is used in welding? 05-19-2013 #8. 2. Materials and methods. Due to its high refractory power, higher welding currents can be used and are prepared to offer high quality welding without porosity and without alterations in the chemical composition of the welded material. Ana, Manila. This process requires the use of a backing to support the molten metal. Cordierite ceramic welding ceramic liner. No Back CHIPPING, No Back GRINDING or Gouging, No PURGING required. The length of each ceramic welding backing strips tape is 600mm,one carton box contains 36m. China Stud Welding Ceramic Ring TglΦ 16b, Find details about China Stud Welding Ceramic Ring, Ceramic Backing from Stud Welding Ceramic Ring TglΦ 16b - Wuhan Tiangao Welding Co., Ltd. The angle of the FCAW handle needs to be dragged or moved backhand. Ceramic backing is excellent when using the following welding techniques such as a submerged arc, next it is excellent to use for automatic welding, and when doing CO2 Semi-automatic welding. Its purpose, typical forms of permanent and temporary backing, meaning in the context of specific welding situations and relevance in qualification are discussed. They are made of a water repellent ceramic and are secured with an adhesive aluminum tape or a metal rail to adapt to any welding position. 1 to 24 of 25 results . Super manufacturer Ceramic weld backup/ welding backing tape. Please contact us to learn more. You'll find in many cases that even with the ceramic backing, variations in such fit-up characteristics as root opening, root face, misalignment, etc., result in an unacceptable weld condition that may require backgouging and back welding. Welding ceramic ring with high temperature resistant threaded post. Flat backing tapes. Katbak Ceramic Weld Backing 1G93-R . Fiback Fiberglass Weld Backing Tape is an innovative substitute for traditional back purging methods that provides protection to the backside of the weld environment and ensures a high quality finish. Ceramic backing in welding is simply using ceramic as a backing to support and shield molten weld metal. What is ceramic weld backing? More. Qty. The use of ceramic backing strips enables welding to be carried out from a single side, with full penetration and reduces (and often removes) the need to grind out and re-weld a root from the reverse side. TANK BUILDING PIPE WELDING. how to apply ceramic tape / backing before welding ? Enquiry. Add To Cart. Ceramic backing CBW help and ensure the root pass that is doubtless a critical part in the welding process. Forgeweld offers Ceramics and Ceramic Backing products from the Gullco range. Website: http://www.gullco.comProduct: http://www.gullco.com/ceramic-weld-backing.htmlMusic: http://www.bensound.com/royalty-free-musicKATBAK® Ceramic Weld B. By CWI555 Date 06-01-2007 02:15 DABOTEK's high quality demands on our welding ceramics. English English French German Italian Russian Spanish Portuguese Dutch Greek Japanese Korean. More Ceramic Weld Backing 14 items returned Refine Results 14 items returned Compare 36 Packaging Feet per Box, 1 Inch Long, 350R Ceramic Weld Backing 1 Inch Wide x 1/4 Inch Thick. High-strength corrosion-resistant welded ceramic ring. If you don't see the ceramic you need in this brochure contact Gullco or your Gullco distributor to discuss your specific requirement. They are chemically neutral in the weld pool. Moisture proof alumina ceramic liner. welding using ceramic backing / tape. Aluminum oxide ceramic nozzle 145-07 16mm orifice 54mm long. FSP consists of a ceramic deposit made o n a substrate. 71111 Packing Carton Pallet Piece Meter Carton Piece 42 25,2 45 1890 Dimension 25 25 10 7 1,5 Ceramic Backing. Package Size: 1 . TARGET APPLICATIONS By using Weld back up strips, Welding COST is saved approx 50 to 60% whereas welding TIME is saved by 50%. Trapezoidal type Ceramic backing material or ceramic weld backing tape on aluminum tape.This backing is used for one-side welding of various angled joints through arc or CO2 welding(60degree).. 2. Ceramic Backing Tape For Welding Home Welspring offers Ceramic Backing tape in several shapes and sizes, for different applications.Depending uopn the shape and size of the penetration weld area, selection of CBT is made accordingly. What is ceramic weld backing? Easy Welding Ceramic™ is CSS, ABS and ISO approved and is being used in the industries of Europe, Asia and now the Americas for shipbuilding, bridge . Ceramic Weld Backings Product Ceramic on self-adhesive aluminium tape with half-circle groove. The slag is contained within the tile recess below the weld and protects and shapes the external bead. When they melt, they produce a glassy slag that forms the underside of the weld seam and seals it against air entering. More. Back to Top. of 1045 steel with the dimensions 800 × 60 × 10 mm. Water absorption is 0.0% water. Weld back up tape consists various profiles of Non Porous CERAMIC tiles for butt welding, Fillet welding etc. It offers a number of advantages over other weld backing options. 7. Impart X-ray Quality Back Beads On Root Pass. Deposit more . Ceramic backings consist of sealed, high-temperature resistant ceramic from several mineral mixes, including SiO 2, Al 2 O 3, TiO 2, Fe 2 O 3, etc. Ceramic backing tape is a open root weld that is super easy to do. The ceramic backing tape is like a mold to pour metal in, but in this case the electrode will fill that mold. Here is the trick to welding a joint with this type of backing. Ceramic weld backing tape is suitable for Gas Metal Arc Welding (MIG), Gas . If you do not backgouge, it is considered a partial joint penetration weld. As a manufacturer and distributor of ceramics, Gullco can provide you with a KATBAK® ceramic weld backing to meet your needs. Visiting address: Industriveien 28, 3300 Hokksund. Due to its high refractory power, higher welding currents can be used and are prepared to offer high quality welding without porosity and without alterations in the chemical composition of the welded material. Dr. Sahardjo No.45, Manggarai Tebet Jakarta Selatan - 12850 (62) 21 8378 2926 (62) 21 230 0985 (62) 21 8378 3525 It finds wide applications in shipbuilding, bridges, chemical industry, stell structure, etc. Get a competitive advantage on your ROOT PASS welding by using the best CERAMIC WELD BACKING in the industry today. The length of each ceramic welding backing tape is 600mm,one carton box contains 36m. More. Gullco also offers bevelling machines which are used throughout the world for high speed weld preparation of . Category: Accessories Tags: Accessories Ceramic Backing Strip. CERAMIC WELD BACKING. This ceramic backing tape is a CO2 gas shielded metal arc one-side welding backing. 2. Ceramic Backing - OK Backing Concave. No need for costly gouging and grinding. Coloration: grey Dimension Length Groove width Groove depth Segment size 600 mm 10 mm 1,5 mm 25 x 25 mm Article No. Welding Backup, Ceramic Backing Company Overview Wuhan Tiangao welding Co., Ltd., established in 2001, is a high-tech enterprise specializing in the manufacturing of ceramic welding pads, submerged arc welding wires, fluxes and other welding materials. Further advantages are reduced welding consumables consumption and reduced welding time. (Florida) Whats different in techniques , if any ? Our ceramic backing material strips enable welding to be carried out from one side with full penetration, and provide the following advantages: Removes the need for welding from the reverse side, Helps reduce oxidation, Does not create hydrogen inclusion, Quick execution improves operation economy, Can be used with every weldable metal, 8mm . which . MSC# 62140223 ESAB (693000226) In Stock. Remember you are filling a ceramic mold. - Root weld and fill in one pass. WT-T101-T103series Thermal Conductivity Cordierite Welding Ceramic Backing. e backing sheet with ceramic deposit for FSW and. Typically in Stock. HOTLINE : 0998-591-7059 . Ceramic Tile Backing Strip. For non-seismic situations, this is an expensive and unnecessary process. Ceramic backing may also be difficult to use for some joint configurations, resulting in backgouging and . This backing ceramic tape is suitable either for flux cored wire or solid wire. Our Customer Guarantee offers many great reasons to . In the weld pool, these backings are chemically neutral. ESAB® Refrac-T-Back™ Flat 1" X 1" X 1/4" Non-Metallic Ceramic 350R Weld Backing ESAB® Refrac-T-Back™ Flat 1" X 1" X 1/4" Non-Metallic Ceramic 350R Weld Backing. As Hg noted, ceramic backing will be more clearly defined in the 2010 D1.1 (next month). Raised backing tapes. Ceramic Backing Offers a Special Economic Advantage. If you are going to backgouge to sound metal before welding the second side, ceramic backing is considered "Prequalified". PO Box address: Postboks 109, 3301 Hokksund Gullco does not use any dangerous components in our ceramics . Best regards, Allan aevald 05-19-2013 #8 TimmyTIG WeldingWeb Artisan Join Date Home . Ceramic Plate Welding KATBAK ceramic weld backing offers you x-ray quality back beads on a root pass and a wider heat reception pressure sensitive foil for improved adhesion. Please contact us to learn more. This ceramic backing tape is a CO2 gas shielded metal arc one-side welding backing. SUBSCRIBE for new videos every Monday and Friday: https://goo.gl/FRdNssCeramic backing tape is very common in industries like shipbuilding. Qty. Price: $283.30 . Next：Ceramic welding backing SW-201 Company profile Henan signi Welding technology co., LTD was founded in 2000, is a domestic leading and wellknown enterprise in the welding and brazing market in China, who is engaged in the manufacture and distribution of welding consumables, located in Zhengzhou high & new technology industries development . Ceramic backing is moisture resistant which makes them suitable for outdoor welding. Cordierite ceramic welding ceramic liner. What Is Ceramic Weld Backing? These are just a few examples of the 500 weld backing designs at Cerbaco. Welding ceramic ring with high temperature resistant threaded post.